Biomimetics and Biomimicry in Engineering

Posts Tagged ‘collaboration’

Removing mass with maths

In Comment on 2017/11/14 at 3:02 pm

We are creating lightweight materials by removing mass from where it is not needed and adding it to places subjected to high loads and strains. It is Drawing with Maths

“[The Universe] is written in the language of mathematics, and its characters are triangles, circles and other geometrical figures, without which it is humanly impossible to understand a single word of it” —Galileo Galilei, The Controversy on the Comets, 1618

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Engineered foams for wheelchair seating

In Publications on 2017/11/08 at 10:39 am

We have published the results arising from our studies on open cell polymeric foams that can be tailored so that they support those who are bed bound or wheelchair users providing them with general well being and alleviating pressure points.

Avoiding pressure points, managing sores and permitting air permeability are the three main design specifications that clinicians aim to when choosing a cushion. In addition to that, a functional cushion, such as those who support lateral movements (e.g. leaning sideways to grab a glass of water and be helped to return to your initial position without compromising one’s stability) and protect from vibration and impacts (e.g. dropping off a curb), are the focus of our research project.

The Multifunctional Materials Lab and clinicians from the NHS have studied how we can help their clinician colleagues understand cushion performance and therefore aid them with the prescription of these to patients and users.

The results from our study have been published in the Medical Engineering and Physics Journal and in the Assistive Technology Journal .

The International Standard that regulates developments in this topic is the ISO16840-2:2007, which is currently under revision. We are hoping our work to inform their work and assist in their revisions for the replacement ISO 16840-2.

iso_replacement

 

The effect of pore size and porosity on mechanical properties and biological response of porous titanium scaffolds

In Publications on 2017/10/27 at 8:49 am

The Multifunctional Materials Lab has recently published our results on porosity tailored titanium scaffolds. The results were very interesting and demonstrated there is more to what the eye can see in a first pass: cells are extremely sensitive to cavities and ‘think’ about whether they should bridge a gap or simply fill the hole.

Our article can be found here

The effect of pore size and porosity on elastic modulus, strength, cell attachment and cell proliferation was studied for Ti porous scaffolds manufactured via powder metallurgy and sintering. Porous scaffolds were prepared in two ranges of porosities so that their mechanical properties could mimic those of cortical and trabecular bone respectively. Space-holder engineered pore size distributions were carefully determined to study the impact that small changes in pore size may have on mechanical and biological behaviour. The Young’s moduli and compressive strengths were correlated with the relative porosity. Linear, power and exponential regressions were studied to confirm the predictability in the characterisation of the manufactured scaffolds and therefore establish them as a design tool for customisation of devices to suit patients’ needs. The correlations were stronger for the linear and the power law regressions and poor for the exponential regressions. The optimal pore microarchitecture (i.e. pore size and porosity) for scaffolds to be used in bone grafting for cortical bone was set to < 212 μm with volumetric porosity values of 27–37%, and for trabecular tissues to 300–500 μm with volumetric porosity values of 54–58%. The pore size range 212–300 μm with volumetric porosity values of 38–56% was reported as the least favourable to cell proliferation in the longitudinal study of 12 days of incubation.

https://doi.org/10.1016/j.msec.2017.03.249

Cells are sensitive to small changes in pore size and some are even detrimental to their proliferation. https://doi.org/10.1016/j.msec.2017.03.249

Published in Materials Science and Engineering: C, Volume 77, 1 August 2017, Pages 219-228, https://doi.org/10.1016/j.msec.2017.03.249

Mathematical modelling of sonicated bubbles

In Publications on 2017/05/31 at 5:10 pm

One possible manufacturing method for bone scaffolds used in regenerative medicine involves the acoustic irradiation of a reacting polymer foam to generate a graded porosity. Sonication of foams have been our focus of research for many years now as this technology allows the porosity tailoring of cellular materials.

20060117_1500_B2_red

Sonicated foam (energy received from the left) with a marked gradation in porosity

We have joined forces with Prof Mulholland’s team (Dr Barlow and Dr Bradley) at Strathclyde University and worked on a mathematical model of a non-reacting process in order to develop theoretical confirmation of the influence of the acoustic signal on the polymer foam.

The model describes single bubble growth in a free rising, nonreacting polymer foam irradiated by an acoustic standing wave and incorporates the effects of inertia. Investigations are carried out to explore the influence of inertia on the bubble volume, fluid pressure and the stress tensors of the foam, and to explore the effect of fluid viscosity and acoustic pressure amplitude on the final bubble volume, and the curing time. A key result is that increasing the applied acoustic pressure is shown to result in a reduced steady state bubble volume, indicating that ultrasonic irradiation has the potential to produce tailored porosity profiles in cellular materials such as bioengineering scaffolds and light-weight structures.

Our work has been compiled as a paper recently published in the Journal of Non-Newtonian Fluid Mechanics and can be found here (Open Access).

An integrated approach towards zero net emissions via lightweight manufacturing

In Funding on 2017/03/14 at 4:05 pm

We have managed to secure funding from the Office for Low Emission Vehicles, the Department for Business, Energy and Industrial Strategy (BEIS), Innovate UK and Far UK Ltd to develop research that makes an impact on emissions savings from road vehicles.

My Multifunctional Materials Manufacturing Lab at Wolfson School and my industrial collaborator (Far UK ltd) have been awarded more than £250k to develop excellent science that allows the design and manufacture of low weight structures for vehicle chassis components. Low weight is beneficial for reduced tailpipe emissions for both existing internal combustion engine vehicles but also as an enabler for further electrification of the fleet. The manufacture of the optimised structures via the sonication process incurs another challenge: to achieve mass market weight reduction this needs to be done cost effectively.

This project is part of the Integrated Delivery Programme 13: Low Emission Vehicle Systems (IDP13): Stream 1 – Collaborative technical feasibility studies.

Applying International Standards to manage comfort

In Publications on 2017/03/01 at 6:46 pm

Have you ever seen the seat testing device at IKEA? We have used a very similar one in our study.

ikea_durability_test

IKEA durability test

Open cell polymeric foams can be tailored so that the support provided and the level of stability is customised to people’s needs. For those who are bed bound or wheelchair users the selection of a cushion can improve their health and general well being. Avoiding pressure points, managing sores and permitting air permeability are the three main design specifications that patients and clinicians aim to when choosing a cushion. In addition to that, a functional cushion, such as those who support lateral movements (e.g. leaning sideways to grab a glass of water and be helped to return to your initial position without compromising one’s stability) and protect from vibration and impacts (e.g. dropping off a curb), are the focus of our last research project.

My team and I have had the privilege to work with the biomechanics and physiotherapists at the SMART Centre at Astley Ainslie Hospital in Edinburgh to study how we can help their clinician colleagues understand cushion performance and therefore aid them with the prescription of these to patients and users.

The results from our study have been presented at the PMG 2012 Conference and recently published by the Assistive Technology journal (free e-prints can be collected here). This has allowed us to interact with the community that is preparing the new version of the ISO16840-2:2007 which will regulate developments in this area.

 

Lightweighting

In Funding on 2016/02/24 at 2:58 am

Lightweight materials are the next pit-stop in the challenge of reducing mass, curbing emissions and improving fuel economy in the low carbon vehicles of tomorrow.

UK’s ambitious commitment to decarbonisation of the transport industry by 2050 is going to require a creative approach. Current reductions have been gained by improvements in engine performance but these gains are diminishing. If we were to go 100% electric, we still need to produce the electricity, so the footprint is not necessarily diminished as much as it could appear. To meet the carbon emissions target we need to reduce vehicle mass. For example, a car the size of a Ford Focus would need to reduce mass by about 300kg (from ~1200kg to ~900kg).  The car industry needs to find a way to manufacture lightweights without adding production cost in the shorter term.

Loughborough University and Far UK Ltd, a Nottingham-based innovative low-volume tailored vehicle designer and manufacturer, have joined forces to explore the concept of novel and engineered structures, multifunctional materials bespoke for their mechanical properties, and manufactured in a cost-benefit and continuous fashion using Sonication technology that allows on-demand tailoring of porosity. This exciting research program has just secured co-funding from the UK’s innovation agency, Innovate UK.

This programme of research presents a new avenue for high value manufacturing and helps support the UK knowledge base, economy and jobs.

TSB_announcement

We have been in the press here and here

Baking with Sound: a successful industry-focussed research project

In Knowledge Transfer on 2015/02/11 at 10:15 am

The Baking with Sound project, a research project co-funded by industry and Innovate UK, has come to the end of its current funding. We have taken the technology from a ‘batch’ setting to a set of prototypes that can produce bakery foodstuff in an industrial environment. In TRL terms, we have ratcheted up about 4 levels. We have generated and protected IP and trained 2 students and 2 research associates. We gelled a working research team that had fun, traveled the UK extensively and ate lots of our own experimental samples. (Some of them were even nice).

We have shown that the sonication technology has a positive effect on the crumb structure and texture on baked products in general, and of ‘free-from’ product range in particular (e.g. gluten-free and low-salt). The next stop for us is the integration of the sonication technology in the commercially designed bakery equipment apparatus.

The Baking with Sound consortium was formed by Macphie of Glenbervie, Nortek Piezo, MONO Bakery Equipment and Fosters Bakery (as industrial partners), and Loughborough University (as the academic lead).

Mathematical Modelling of the use of Ultrasound to Tailor Polymers

In Info, Seminars and Keynotes on 2015/01/27 at 12:13 pm

Materials whose internal porosity can be tailored during the manufacturing process could be of use in a wide range of applications such as bone scaffolds (to help new bone grow from stem cells).  A recent method for achieving such a manufacturing process involves the acoustic irradiation of a reacting polymer foam which then results in a final sample with a graded porosity.  This talk will present the first mathematical model of this process. The polymerisation process is complex involving, for example, bubble dynamics, evolving rheology, two phases, reaction kinetics, and gas diffusion.  In addition, the model has to include the effects of the irradiating ultrasound.  The model I will present treats the evolving fluid as a multimode Oldroyd B system and will focus on a single moving bubble boundary using a Lagrangian frame of reference.  After looking at the role that inertia has on the dynamics of the system, a multi-bubble model is constructed that generates a heterogeneous bubble size distribution shaped by the ultrasonic standing wave pattern.

My colleague Dr Tony Mulholland, from the Department of Mathematics and Statistics, University of Strathclyde, will present this remarkable piece of work on the 27th January 2015 at 1pm in venue: S.1.73 (Materials Department, Loughborough University). Join us if you can.

Assisting mums-to-be in water and house births

In Info on 2014/06/12 at 7:05 pm

The medical device we designed to help midwives monitor labour with minimum interruption has seen the light! Different newspapers and media have been attracted to our invention, a team effort from our colleagues in Univ of Edinburgh and NHS, Heriot-Watt University, and us in Loughborough.

This has been a great enterprising opportunity for us. Being able to form a team with engineers, designers, medics and business developers has been truly rewarding. We all showed great enthusiasm and reached out to understand each others’ ‘language’ so we could bring the project to a fruitful completion. Working with midwives for the development of a new medical device was great because they were able to provide us with insightful input during the design stages, and with useful feedback in the development phase.  We hope the device will help the midwives carry out their work in more comfortable conditions, and for future mothers-to-be to benefit from this device that allows them to experience a more dignifying labour.

The work has been presented at the Perinatal Medicine 2014 (Harrogate International Centre, Monday 9th – Wednesday 11th June 2014).

The press releases can be found here and here

More press material can be found here and here and here.